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    复合顶大采高矸石−膏体协同充填开采关键技术及应用

    Key technology and application of compound roof large mining height gangue-paste dense filling cooperative mining

    • 摘要: 针对平顶山矿区“三下”压煤资源安全开采及大宗煤矸石规模化处置利用问题,提出了复合顶大采高矸石−膏体协同充填开采技术,研发了一次采全高膏体充填工艺系统,包括破碎加工筛分系统、配比搅拌称量系统、管路泵送系统、自动监测监控系统及超前通道留设工艺、架后分段封堵工艺、矸石−膏体协同充填工艺。研制了超前通道掘锚一体机及搭载架间悬挂式抛矸带式输送机的大采高矸石−膏体协同充填支架等配套装备,优化了大采高矸石−膏体协同充填工艺参数,确定了合理充填率与充填步距,实测了大采高矸石−膏体协同充填开采矿压显现特征及充填体受力压缩变形特征,进而探索了大采高矸石−膏体协同充填开采技术,初步构建了复合顶大采高矸石−膏体协同充填开采关键技术体系。通过在平煤十一矿二1(己组)煤层大采高矸石−膏体协同充填开采的工程实践,巷道围岩两帮最大移近量38.8 mm,顶底板最大移近量40.7 mm,地表最大下沉84 mm,最大倾斜为1.34 mm/m,最大曲率为0.099 mm/m2,表明大采高矸石−膏体协同充填覆岩控制效果良好,实现了压覆资源安全开采协同固废高效处置利用模式。

       

      Abstract: To address the challenges associated with the safe extraction of coal resources beneath buildings, railways, and water bodies in the Pingdingshan mining area and the large-scale disposal and utilization of bulk coal gangue, a compound roof large mining height gangue–paste dense filling cooperative mining technology was proposed, and a full-height one-time paste filling technological system was developed. The system consists of a crushing, processing, and screening subsystem, a proportioning, mixing, and weighing subsystem, a pipeline pumping subsystem, and an automatic monitoring and control subsystem. In addition, key operational processes were established, including the reserved advanced passage technique, the staged sealing technique behind the support, and the gangue–paste dense filling cooperative filling process. Furthermore, a set of supporting equipment was developed, including an integrated excavation and bolting machine for advanced passage construction and a large mining height gangue–paste dense filling hydraulic support equipped with an inter-support suspended gangue-throwing belt conveyor. Based on these developments, the technological parameters of the large mining height gangue–paste dense filling cooperative filling process were optimized, and the rational filling ratio and filling step distance were determined. Field measurements were conducted to characterize the strata pressure behavior during large mining height gangue–paste dense filling cooperative mining, as well as the stress-induced compression and deformation characteristics of the filling body. On this basis, the feasibility of the large mining height gangue–paste dense filling cooperative mining technology was systematically explored, and a preliminary key technological framework for compound roof large mining height gangue–paste dense filling cooperative mining was established. Engineering practice conducted in the No. 11 Mine within the No. 2-1 (Ji group) coal seam demonstrates that the maximum convergence of the roadway sidewalls reached 38.8 mm, while the maximum convergence between the roof and floor was 40.7 mm. In addition, the maximum surface subsidence was measured as 84 mm, with a maximum surface inclination of 1.34 mm/m and a maximum curvature of 0.099 mm/m2. These results indicate that the overburden strata control effect of the large mining height gangue–paste dense filling cooperative mining method is significant, thereby enabling the safe extraction of coal resources beneath protected areas while simultaneously achieving the efficient disposal and utilization of solid waste.

       

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