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    基于数字孪生的煤矿储运中心智能管控系统研究与应用

    Research and application of intelligent management and control system of coal mine storage and transportation center based on digital twin

    • 摘要: 针对煤矿储运中心面临的数据孤岛严重、控制逻辑僵化及多系统协同失效等“三高三低”(高投入、高技术、高复杂度、低回报、低适配、低实用)结构性矛盾,以胜利能源储运中心为工程背景,研究了一套基于数字孪生的智能管控系统。该系统构建了“云−边−端”协同的5层技术体系,利用AVEVA工业互联网平台打造软硬解耦的控制底座,实现了控制权的向上集中与灵活编排。在技术层面,提出了时空双驱动的虚实融合建模方法,构建了毫米级精度的全要素数字孪生体;研发了多维协同控制模型,包括基于深度强化学习的生产模式自主切换、遗传算法与线性规划驱动的精准配煤以及基于CFD仿真的通防安全联动;设计了智能巡检机器人,结合多模态感知技术实现无盲区监测与闭环控制。现场应用表明,该系统部署后设备故障停机时间同比缩短42%,人力资源投入减少50%以上,年节约电费约12%,综合生产效率提升2.5%,年增产煤炭75万t。该系统的应用推动了储运中心从“人控”向“数控”的跨越,为煤炭行业智能化升级提供了“虚实共生、人机共融”的技术范式。

       

      Abstract: Aiming at the structural contradictions of “three highs and three lows”( high investment, high technology, high complexity, low return, low adaptation and low practicality ) such as serious data island, rigid control logic and multi-system collaborative failure faced by coal mine storage and transportation center, an intelligent management and control system based on digital twin is studied with Shengli Energy Storage and Transportation Center as the engineering background. The system constructs a five-layer technical system of “cloud-edge-end”collaboration, and uses the AVEVA industrial Internet platform to build a soft-hard decoupling control base, which realizes the upward concentration and flexible arrangement of control rights. At the technical level, a space-time dual-driven virtual-real fusion modeling method is proposed, and a full-factor digital twin with millimeter-level accuracy is constructed. A multi-dimensional collaborative control model was developed, including autonomous switching of production mode based on deep reinforcement learning, precise coal blending driven by genetic algorithm and linear programming, and safety linkage of ventilation and prevention based on CFD simulation. In particular, the intelligent inspection robot is designed, and the non-blind zone monitoring and closed-loop control are realized by combining the multi-modal sensing technology. The field application shows that after the deployment of the system, the downtime of equipment failure is shortened by 42% year-on-year, the investment of human resources is reduced by more than 50%, the annual electricity cost is saved by about 12%, the comprehensive production efficiency is increased by 2.5%, and the annual coal production is increased by 750,000 tons. The application of this system has promoted the leap from "human control" to "numerical control" in the storage and transportation center, and provided a technical paradigm of "virtual reality symbiosis and human-machine integration" for the intelligent upgrading of the coal industry.

       

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