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    深部复杂条件下巷道智能化掘进技术体系研究与创新实践

    Research and innovative practice of intelligent tunneling technology system for tunnels under deep and complex conditions

    • 摘要: 煤矿巷道智能化掘进是实现智能矿山建设目标的关键环节。通过分析深部复杂“三高”( 高瓦斯、高地应力、高地温)条件下智能化掘进面临的关键性难题,详细阐述了“三高”对煤矿巷道智能化掘进造成的影响,提出了“采一层治多层”瓦斯高效治理新模式、深部高应力围岩大变形控制技术以及深部矿井热害治理新技术。为破解深部复杂场景下智能化“掘−支−运”协同匹配难题,突破了掘进设备精确定位与定向掘进技术瓶颈,研发了高效除尘可视化+场景形貌扫描组合定位技术,实现了掘进设备的定向掘进与动态纠偏、截割轨迹的智能规划与精准控制;研发了复杂场景智能高效精准围岩支护技术,有效解决了锚杆钻机支护精度缺失难题;研发了复杂场景智能高效运输技术,大幅提升了运输及配套设备的自动化、智能化运行水平;研发了复杂场景TBM高效“掘−支−运”协同技术,为TBM操控提供辅助决策。以平煤神马集团十三矿、平宝公司首山一矿为工程实践背景,构建并应用深部复杂条件下智能“掘−支−运”协同运维体系,大幅提升了工作面整体的安全高效掘进水平。

       

      Abstract: Intelligent tunneling in coal mine tunnels is a key link in achieving the goal of intelligent mine construction. By analyzing the key challenges faced by intelligent tunneling under complex "three highs" conditions (high gas, high ground stress, and high ground temperature) in the deep mines, this paper systematically elaborates on the impact of the "three highs" on intelligent tunneling in coal mine tunnels. It proposes a new mode of efficient gas control, namely "mining one layer to control multiple layers," |deep high-stress surrounding rock large deformation control technology, and new technology for heat damage control in deep mines. To solve the problem of coordinated matching of intelligent "tunneling-supporting-transportation" in complex deep scenarios, the bottleneck of precise positioning and directional tunneling technology for tunneling equipment has been broken through. A combined positioning technology of efficient dust removal visualization and scene morphology scanning has been developed, achieving directional tunneling and dynamic correction of tunneling equipment, intelligent planning and precise control of cutting tracks. An intelligent, efficient, and precise surrounding rock support technology for complex scenarios has been developed., effectively solving the problem of lack of support precision for bolt drills. An intelligent and efficient transportation technology for complex scenarios has been developed, significantly improving the automation and intelligent operation level of transportation and supporting equipment. A TBM-based efficient "tunneling-supporting-transportation" coordination technology for complex scenarios has been developed, providing auxiliary decision-making for TBM operation and control. Taking the 13th mine of China Pingmei Shenma Group and Shoushan No.1 mine of Pingbao Company as engineering practice backgrounds, an intelligent "tunneling-supporting-transportation" coordinated operation and maintenance system under complex deep conditions has been constructed and applied, significantly improving the overall safe and efficient tunneling level of the working face.

       

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