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    综放工作面截割粉尘−雾滴分布特征与水动力除尘应用研究

    Study on distribution characteristics of cutting dust-droplets and application of hydrodynamic dust removal in fully mechanized caving face

    • 摘要: 针对综放面粉尘污染严重、降尘效果不佳的问题,以黄玉川22602工作面为例,运用数值模拟的方法揭示了综放工作面顺风割煤及逆风割煤状态下截割产尘运移规律。基于此,提出了一种新型水动力除尘器,明晰了在不同割煤状态下该除尘器的雾场分布情况与降尘效果。结果表明:采煤过程中滚筒截割煤体产生的湍流风使采煤区风流紊乱加剧,风流向液压支架区域发生横向运移,在风流的夹带作用下粉尘颗粒向人行道区域扩散,部分粉尘颗粒逸散至采空区。新型水动力除尘器产生的雾滴在正压风流动力作用下进一步产生二次破碎,形成平均粒径为140 μm的雾流,有效覆盖面积达到20 m2以上,能够实现对煤机滚筒区域较为有效的封闭。相较于顺风割煤,逆风割煤时雾滴颗粒受截割湍流风和系统通风的双重作用,致使雾流在前滚筒处由“月牙形分布”转变为“放射性带状分布”,有效覆盖面积增加至40 m2。通过现场应用,新型水动力除尘器能够有效捕捉粉尘,降尘效率达到86.36%,对保障现场作业工人职业健康有显著效果,亦可为控除尘技术研究提供参考。

       

      Abstract: To address the severe dust pollution and inadequate dust suppression efficiency in fully-mechanized top-coal caving faces, this study takes the 226-upper-02 working face in Huangyuchuan Mine as a case study. Numerical simulation was employed to investigate dust migration laws during both downwind and upwind coal cutting operations. Building upon these findings, a novel hydrodynamic dust collector was developed, with systematic analysis of its mist field spatial distribution under different cutting modes. Results demonstrate that turbulent airflow generated by shearer drum cutting intensifies airflow disturbances in the mining area, inducing lateral airflow migration towards hydraulic support zones. Driven by airflow transport, dust particles diffuse towards walkway areas, with partial dispersion into goaf regions. The mist droplets generated by the hydrodynamic dust collector undergo secondary fragmentation under positive airflow dynamics, forming a mist flow with average droplet size of 140 μm and effective coverage exceeding 20 m2, achieving effective enclosure of shearer drum zones. Compared with downwind cutting, the combined effects of cutting-induced turbulent airflow and ventilation during upwind cutting transform mist distribution laws from crescent-shaped to radiative band-shaped distribution near front drums, expanding effective coverage to 40 m2. Field applications confirm the device's dust capture efficiency reaches 86.36%, demonstrating significant occupational health protection for frontline workers and providing valuable references for dust control technology optimization.

       

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