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    煤矿井下管道安装机器人研究与应用

    Research and application of pipeline installation robots for underground coal mines

    • 摘要: 为了减少掘进工作面施工过程中人员控制设备反复抓取和托举管道,实现掘进工作面常用管道抓举和安装自动化和智能化,研究了一种煤矿井下管道安装机器人。介绍了管道安装机器人总体方案设计,详细阐述了管道安装机器人作业目标精确识别与定位技术、管道安装机械臂运动学建模技术、管道安装作业在线监控及井上远程控制技术、管道安装作业在线监控及井上远程控制技术四大关键技术。李家壕煤矿实际应用表明,该管道安装机器人能够实现管径范围为Φ108~500 mm管道的自动抓取,并能够对黄、绿、灰、蓝4种管道进行AI识别和定位,此外还能够将管道举升到5 m以上高度,大大减少井下工人手动操控遥控器抓取管道的工作量,降低工人劳动强度。

       

      Abstract: To reduce repeated grabbing and lifting of pipelines by personnel operating equipment during construction at the driving face, and to realize automation and intellectualization of the grabbing, lifting and installation of commonly used pipelines at the driving face, a coal mine robot for underground pipeline installation is studied in this paper. The overall scheme design of the pipeline installation vehicle is introduced, and four key technologies are elaborated in detail: precise identification and positioning technology for intelligent pipeline installation robot operation targets, kinematics modeling technology for pipeline installation manipulator, online monitoring technology for pipeline installation operation, and remote control technology on the ground. The field application in Lijiahao Coal Mine shows that the pipeline installation robot can automatically grasp pipelines with a diameter ranging from 108 mm to 500 mm, and realize AI identification and positioning of four kinds of pipelines in yellow, green, gray and blue. In addition, it can lift pipelines to a height of more than 5 m, which greatly reduces the workload of underground workers manually operating remote controllers to grab pipelines and lowers labor intensity.

       

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